Cut Costs by Partially Replacing Zinc Dust with MIOX

Zinc prices have surged over 50% in recent months, edging above 3 EUR/kg. Amid these hikes, companies are seeking cost-effective alternatives without compromising quality. An effective strategy is the partial substitution of Zinc dust in Zinc-rich coatings with micronized MIOX, offering a cost reduction of approximately 30%. Here’s how this solution works:

Advantages of Micronized MIOX

Incorporating MIOX into your formulations delivers several key benefits:

• Substitution of Zinc dust with MIOX can reach up to 50% by mass, though a 30% replacement is optimal for cost-performance balance.
• The replacement is on a 1:1 basis, ensuring seamless integration into existing products.
• Maintains anti-corrosive performance with improved adhesion to substrates.
• Reduces Zinc salt formation, enhancing the overall durability of coatings.

Specific Product Recommendations

Select the right type of MIOX for your application:

• MIOX Micro 30/40/50: Ideal for grey applications, these offer versatility and robustness.
• MIOX Micro 20/15/10: Suited for ultrathin reddish applications, providing excellent performance even with minimal thickness.

The above diagram illustrates the structural benefits of MIOX in various applications.

Regulatory Considerations

While the substitution is widely applicable, be mindful of regulatory frameworks. Certain national guidelines mandate a minimum Zinc content in coatings. Nevertheless, many sectors such as OEM coatings, DIY markets, and aerosol spray cans operate within 'free' areas where performance and cost efficiency are paramount. Here, MIOX excels in providing a competitive advantage.

For additional details and personalized guidance, we encourage you to reach out. Our team is ready to assist with tailored formulations and expert advice.